Product Description
Quick Cassette Type Interchangeable Roll Forming Machine
The structure of equipment
1: 5T hydraulic decoiler
Single unrolling machine, one side can put material
Adopt automatic hydraulic system for expand
Expand by sliding block
Coil weight (Max):5000kg
Inter diameter: 480mm-560mm
Maximal out diameter:1200mm
Oil cylinder dia:120mm
Coil width (Max.)580mm
Working speed: 0-15m/min adjustable
Main motor power: 5.5KW AC motor
Hydraulic power: 4kw
Frequency converter brand: Yaskawa
De-coiler should be with Loop control and hold down, and with baffle for forbid coil fall down
2: Roll forming pedestal
This frame include: basic frame, feeding, leveling, gear box system, motor, turkey head and cutting system
Basic frame: adopt Q235 H beam steel welding structure
Basic frame size: about 10000x1400x350(mm) L x W x H
Roll former has leveling bolts in the base
In the main roll forming machine have 2 buttons for urgency stop if happen any malfunction.
Feeding system: adjustable by handwheel
Maximal feeding width:550mm
Feeding roller: diameter is 65mm, material is ASTM52100, HRC58-62degree
Leveling: 7 rollers, up in 3, down in 4;
Material of leveling roller: ASTM52100, HRC58-62degree
Diameter of leveling roller: diameter is 65mm
Main motor power: 22KW AC motor, side motor to save space (Brand: Guomao of China)
Machine motor Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
Transmission: by gear box, Model: 180, gear structure in bevel gear
Turkey head:
One station after roll forming,
Function: for revise the end product up and down/ left and right to straightness
Roller material: Roller material: GCR15 quenched 58°-62°finishing turning CNC
Adjust by hand wheel
Change profile need change some of the roller
Cutting system:
Machine adopt fly cutting system, Non-stop
Working type: holder press the sheet, the cutter cutting, both move in the Tracking the linear guide rail
Adopt 45 degree incline cutting structure, no waste
Cutting power by hydraulic, 11KW with Storage tank
Holder by air compressor
Air compressor power: 5.5HP (air compressor provide by customer)
Hydraulic working pressure: 25Mpa
Cutting after forming: Cut the sheet after roll forming to required length
Cutting motion: The main machine is NON-stop when cutting
Material of blade:Cr12 with heat treatment 58-60°4 sets cutter
Length measuring: Automatic encoder length measuring, brand: Omron
Tolerance of length: +/- 1.0mm
Cutting table length: 2m
Before cutting install optoelectronic switch for forbid cut to the hole
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