Upright Roll Forming Machine
1. Profile drawing:
| No |
Specification of the material |
1
|
Suitable Material |
GI steel |
2
|
Width of the raw material |
According to the final profile |
| 3 |
Thickness |
1.2-2.5mm |
2. Machine Detailed Parameters:
| 1 |
Machine structure |
Wire-electrode cutting system |
| 2 |
Change size |
One side is fixed, one side is adjusted by hand wheel |
| 3 |
Total power |
Motor power-18.5kw
Flatten power-4kw
Punching power: 7.5kw
Hydraulic power: 7.5kw |
| 4 |
Roller stations |
About 18 stations+ 4 stations of side rollers |
| 5 |
Production speed |
0-15m/min(include punching time) |
| 6 |
Drive system |
By gear box for each station |
| 7 |
Diameter of shaft |
¢85mm
|
| 8 |
Voltage |
380V 50Hz 3phases
|
| 9 |
Machine weight |
About 20Tons |
Detailed Photos
3. Photos for Reference
Product Parameters
4. Specification of Components
| No |
|
Technical Specification & Remark |
| 1 |
3T Hydraulic un-coiler
|
- Width of feeding: 350mm
- Capability: 3 Ton
- Inter diameter: 380-520mm
- Coil placement in the coil holder: hydraulic hoist
- Working speed: 0--20m/min adjustable
- Main power: 3kw
- Hydraulic power: 3kw
- Speed controlled by frequency converter
- Color: blue
- Quantity: 1
|
| 2 |
Flatten
|
- Feeding roller: diameter is ¢80mm, material is 45# steel, HRC48-52° surface with chrome
- Leveling roller: upper is 3 rollers, down is 4 stations(total is 7 stations), material is SAE 1045, hardening and tempering
- Power:4KW
|
| 3 |
Servo feeding& punching machine
|
Servo feeding:
- Machine adopt servo feeding and punching machine to make high speed and accuracy
- Brand of servo: Yaskawa
- Servo power:3kw
- Feeding precision:±0.5mm
- Feeding: 60times/min
Punching machine:
Description:
- Machine adopt servo feeding and punching machine to make high speed and accuracy
Technology details of punching machine:
- Model: JH21-80
- Nominal force: 800kN
Technology details of punching mould:
- Punching mould material: Cr12 with heat treatment
|
| 4 |
Main Machine:
|
- Roll station: 18 stations with 4 stations of side rollers
- Material of roller: Gcr15 steel, polished and coated with chrome HRC58-60°
- Material of main shaft: 45
- diameter roller: Ф85mm
- Working speed: 0-15m/min
- Main power: 18.5KW
|
| 5 |
Machine structure:
|
- Main frame by whole plate welding
- Machine structure: Wire-electrode cutting
- Transmission: by gear box for each station
|
| 6 |
Track pneumatic cuttings system
|
- Machine adopts track pneumatic cutting system
- Cutting power by hydraulic, 7.5KW
- Cutting after forming: Cut the sheet after roll forming to required length
- Cutting motion: The main machine is NON-stop when cutting
- Material of blade: Cr12 with heat treatment 58-60
|
| 7 |
Hydraulic System
|
- Hydraulic power: 7.5kw
- Working pressure: 20Mpa adjustable
|
| 8 |
Computer Control Cabinet
|
- Programmable setting of profile length and quantity
- Operating system language: English and Chinese
- Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
- Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
- Length inaccuracy can be amended easily.
|
| 9 |
Out table
|
- Jointed by steel tube
- Quantity: 3 units
|
| 10 |
Spare Parts
|
- Bearing: 2 pieces.
- Limit switch: 2 pieces
- Relay: 2 pieces.
- Oil tube: 1 piece
- Screws and nuts: some.
- Tools: spanner, hex spanner and adjustable wrench and other correlative adjust machine tools
|
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Warranty
Warranty
warranty: 1 year warranty from date of shipment
guarantee:
1: guaranteed against malfunctions due to manufacturing defects for 1 year after date of shipment. repairs will be made free of charge.
2: repairs will not be performed free of change even during the guarantee period in the follow circumstances
- damage occurs due to a natural disaster
- malfunction occurs due to user error
- malfunction occurs due to modifications
- malfunction occurs due to further movement or shipment after installation
3: air ticket, transportation cost, hotel, meals and 80$ per day shall be for purchaser's account if manufacturer's engineer has to be send to purchaser's factory to maintain the machine during the guarantee period.
After Sales Service
Servies
Saibo's Online Service.
Saibo Machinery Services Online gives you fast and easy online access to your Installed Base to order your SAIBO original spare parts and explore the Options & Upgrades relevant for your line.
It is a user-friendly interface, available 24/7, in 9 languages, and is your one-stop online shopping. Designed to make your life easier in your day to day business, it will help you to improve your line and maintain its performance.
SAIBO Services Online helps you:
1 - Machine running video
2 - Watch our factory online
3 - Supply a running line in your country, you can see the machine running directly.
Packaging & Shipping
7.Packing & Delivery
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1.Machine is nude loaded in the container .
|
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2.The electric controlling box is packed by protect film .
|
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3. All the spare parts are put in the wooden box .
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1. Sea shipping .
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2. Air shipping for sampling .
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3. Train shipping for landlocked countries serviced by CRExpress Europeblock train ferry .
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https://saiborollforming.en.made-in-china.com/product-list-1.html
Company Profile
About Saibo
40 years history in Metal roll forming machine industry
30 years experienced engineers
Focus on machine quality and automatic with reasonable price
Experienced technician can be sent to install machines abroad
200+ sets of machines exported each year
24 hours on line service
Zhangjiagang City Saibo Science & Technology Co.,Ltd. is a professional manufacturer specializing in the developing and exporting of different kind of high speed roll forming machine, Main use of our roll forming machine is for Solar Structures, PEB project and also for Cable tray, Guard Rail, Roofing Sheets, Floor Decking and all of different kind purlin/channel which make from GI/PPGI/PPGL/Aluminium/Aluminium alloy/SS . Our company, which is located in zhangjiagang city,Jiangsu province, near Shanghai City with superior geographic position and convenient transportation.
Zhangjiagang Saibo Science & Technology Co., Ltd engaged in the steel structure industry in 30 years and devoted to developing some steel structure machines with a professional technology and reasonable price, we supply the best machines for our new and regular customers . All of our technology team and marketing person all more than 10 years working.In particular, we are a leading exporter in the field of steel structure construction, and can provide professional service, high quality ,through design, and installation. Our goal is" future by heartiness, faith leads to the world"
Warmly welcome to visit our factory and we are looking forward to cooperating with you for mutual benefits.
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Q1 : How to find Saibo?
1. Search Made-in-China find Saibo, suppliers and manufactrue and not traders
2. Visit exhibition in different countries
3. Send Saibo an request and tell your basic inquiry
4. Saibo sales manager will reply you in short time and add instant chatting tool
Q2 : You are welcome to our factory at any time .
1. If we can fullfill your request and you interested in our products, you may pay a visit to Saibo site
2. The meaning of visiting supplier, because seeing is believing, Saibo with own manufacture and developed& research team, we can send you engineers and make sure your after sales service.
Q3 : How to guarantee your funds to be safe and delivery to be on time ?
1. By letter of credit, you can lock the delivery time easily.
2. After the factory visit, You can ensure the facticity of our bank account.
Q4 : See Saibo how to ensure the quality !
1. In order to ensure the accuracy of each part, we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.
2. Each component before assembly needs strictly control by inspecting personnel.
3. Each assembly is in charged by a master who has working experience for more than 5 years
4. After all the equipment are completed, we will connect all the machines and run the full production line for at least 12 hours to ensure the stable running in customers' factory
Q5 : The after-sale service of Saibo !
1. After finish the production, we will debug the production line, take photos, videos and send them to customers via mail or instant tools
2. After the commissioning, we will package the equipment by standard export package for shipment.
3. According to the customer's request, we can arrange our engineers to customers' factory to do the installation and training.
4. Engineers, sales managers and after-sales service manager will form a after-sales team, online and off line, to follow the customers' project.
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