Product Description
City road barrier is one of main component of Road crash barrier, the forming thickness can up to 4.5mm. Machine adopts servo feeding& punching and track cutting to make the fast speed, full line speed can reach to 6-7m/min. Whole line adopt famous motor and VFD brand. According to the customer request, machine also can make cassette design with post channel profiles to save the customer cost.
1.Profile drawing:
| No |
Specification of the material |
| 1 |
Suitable Material |
Galvanized steel, 345Mpa |
| 2 |
Width of the raw material |
About 220mm |
| 3 |
Thickness |
4.0mm |
2. Machine Detailed Parameters:
| 1 |
Machine structure |
Wire-electrode cutting |
| 2 |
Total power |
About 90KW |
| 3 |
Roller stations |
About 15 stations + one station of torque head |
| 4 |
Complete line speed |
0- 10m/min |
| 5 |
Drive system |
By gear box with Coupling, model:MTTZ180 |
| 6 |
Diameter of shaft |
¢100mm, 40CR |
| 7 |
Voltage |
415V 50Hz 3phases (Customized) |
3. Sample photo for reference:
4. The Chart of Process Flow for reference
5T hydraulic un-coiler- Flatten-Servo feeding& punching-Roll Forming- Rectify-Track Cutting& punching-Out table
5. Specification of Components
| No |
|
Technical Specification & Remark |
| 1 |
5T hydraulic un-coiler
|
- Steel coil width: 550 mm
- Internal diameter of coil: variable, from 470 mm to 520 mm
- Out diameter:1300mm
- Coil weight: 5000
- Main power: 5.5KW
- Hydraulic power:4KW
- Speed controlled by frequency converter
- Quantity: 1
|
| 2 |
Leveling
|
- 7 roller for leveling , up 3 rollers, down 4 rollers
- Leveling roller: 40CR, quenching, shaft diameter : 76mm
- Feeding roller: 40CR, quenching, shaft diameter : 95mm
- Power: 5.5KW
- Drive by gear box, model: MTTX160
- Leveling speed: 0-30m/min
|
| 3 |
Servo feeding& punching machine
|
- Servo feeding system
- This system adopt servo feeding to make high speed and precision
- Servo power: 3KW (Brand: YASKAWA)
- Punching system
- Base on customer provide punching drawing, this machine need adopt 1 unit hole punching and words punching
- Punching table: 8m
- The punches and dollies will be CR12MOV, quenching
- Hydraulic power: 7.5kw
- Solenoid valve: 3 groups
|
| 4 |
Feeding of forming
|
- Guide sheet to forming section
- Three line rollers.
- Two hand wheel adjust size in same time
|
| 5 |
Main Roll Forming Machine
|
- Stand design by wire-electrode cutting, thickness in 52mm
- Roller material: CR12 surface quenching, HRC58-62 degree, finish turning.
- Shaft diameter: ¢100mm , material: 40Cr with tempering and hardness
- To avoid accidents, the driven parts will be covered with the protective cover, height: 1.5m
- Main power: 55KW
|
| 6 |
Machine structure:
|
- Main frame by whole beam welding
- Machine structure: Wire-electrode cutting
- By gear box drive with coupling
|
| 7 |
Hydraulic cutting system
|
- Adopt the hydraulic track cutting
- Cutting after forming: Cut the sheet after roll forming to required length
- Material of blade: CR12MOV, quenching
- Cutting power by hydraulic, 7.5KW
- Servo power: 3KW
- Working pressure: 25Mpa
- Solenoid valve: 1 group
- Length measuring: Automatic encoder length measuring
- Tolerance of length: +/- 1.5mm for each piece end product
|
| 8 |
Out table
|
- Jointed by steel tube
- Quantity: 1 unit
|
| 9 |
Hydraulic System
|
- Hydraulic power: 7.5kw with strange tank
- Hydraulic oil: 46# hydraulic oil
- Quantity:2 units( cutting and punching separately)
|
| 10 |
Computer Control Cabinet
|
- Program need with hole and without hole two function
- Programmable setting of profile length and quantity
- Operating system language: English and Chinese
- Voltage, Frequency, Phase: 415 V, 50 Hz, 3Phase
- Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
- Length inaccuracy can be amended easily.
- Control panel: Button-type switch and touch screen
|
| 11 |
Spare Parts
|
- Bearing: 2 pieces.
- Limit switch: 2 pieces
- Relay: 2 pieces.
- Oil tube: 1 piece
- O ring will be provide
- Screws and nuts: some.
- Tools: spanner, hex spanner and adjustable wrench and other correlative adjust machine tools
|
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Warranty
5. warranty
warranty: 1 year warranty from date of shipment
guarantee:
1: guaranteed against malfunctions due to manufacturing defects for 1 year after date of shipment. repairs will be made free of charge.
2: repairs will not be performed free of change even during the guarantee period in the follow circumstances
- damage occurs due to a natural disaster
- malfunction occurs due to user error
- malfunction occurs due to modifications
- malfunction occurs due to further movement or shipment after installation
3: air ticket, transportation cost, hotel, meals and 80$ per day shall be for purchaser's account if manufacturer's engineer has to be send to purchaser's factory to maintain the machine during the guarantee period.
After Sales Service
6.Servies
Saibo's Online Service.
Saibo Machinery Services Online gives you fast and easy online access to your Installed Base to order your SAIBO original spare parts and explore the Options & Upgrades relevant for your line.
It is a user-friendly interface, available 24/7, in 9 languages, and is your one-stop online shopping. Designed to make your life easier in your day to day business, it will help you to improve your line and maintain its performance.
SAIBO Services Online helps you:
1 - Machine running video
2 - Watch our factory online
3 - Supply a running line in your country, you can see the machine running directly.
Packaging & Shipping
7.Packing & Delivery
|
|
1.Machine is nude loaded in the container .
|
|
2.The electric controlling box is packed by protect film .
|
|
3. All the spare parts are put in the wooden box .
|
|
|
1. Sea shipping .
|
|
2. Air shipping for sampling .
|
|
3. Train shipping for landlocked countries serviced by CRExpress Europeblock train ferry .
|
https://saiborollforming.en.made-in-china.com/product-list-1.html
Company Profile
About Saibo
40 years history in Metal roll forming machine industry
30 years experienced engineers
Focus on machine quality and automatic with reasonable price
Experienced technician can be sent to install machines abroad
200+ sets of machines exported each year
24 hours on line service
Zhangjiagang City Saibo Science & Technology Co.,Ltd. is a professional manufacturer specializing in the developing and exporting of different kind of high speed roll forming machine, Main use of our roll forming machine is for Solar Structures, PEB project and also for Cable tray, Guard Rail, Roofing Sheets, Floor Decking and all of different kind purlin/channel which make from GI/PPGI/PPGL/Aluminium/Aluminium alloy/SS . Our company, which is located in zhangjiagang city,Jiangsu province, near Shanghai City with superior geographic position and convenient transportation.
Zhangjiagang Saibo Science & Technology Co., Ltd engaged in the steel structure industry in 30 years and devoted to developing some steel structure machines with a professional technology and reasonable price, we supply the best machines for our new and regular customers . All of our technology team and marketing person all more than 10 years working.In particular, we are a leading exporter in the field of steel structure construction, and can provide professional service, high quality ,through design, and installation. Our goal is" future by heartiness, faith leads to the world"
Warmly welcome to visit our factory and we are looking forward to cooperating with you for mutual benefits.
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Q1 : How to find Saibo?
1. Search Made-in-China find Saibo, suppliers and manufactrue and not traders
2. Visit exhibition in different countries
3. Send Saibo an request and tell your basic inquiry
4. Saibo sales manager will reply you in short time and add instant chatting tool
Q2 : You are welcome to our factory at any time .
1. If we can fullfill your request and you interested in our products, you may pay a visit to Saibo site
2. The meaning of visiting supplier, because seeing is believing, Saibo with own manufacture and developed& research team, we can send you engineers and make sure your after sales service.
Q3 : How to guarantee your funds to be safe and delivery to be on time ?
1. By letter of credit, you can lock the delivery time easily.
2. After the factory visit, You can ensure the facticity of our bank account.
Q4 : See Saibo how to ensure the quality !
1. In order to ensure the accuracy of each part, we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.
2. Each component before assembly needs strictly control by inspecting personnel.
3. Each assembly is in charged by a master who has working experience for more than 5 years
4. After all the equipment are completed, we will connect all the machines and run the full production line for at least 12 hours to ensure the stable running in customers' factory
Q5 : The after-sale service of Saibo !
1. After finish the production, we will debug the production line, take photos, videos and send them to customers via mail or instant tools
2. After the commissioning, we will package the equipment by standard export package for shipment.
3. According to the customer's request, we can arrange our engineers to customers' factory to do the installation and training.
4. Engineers, sales managers and after-sales service manager will form a after-sales team, online and off line, to follow the customers' project.
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