Highway Guardrail Sigma Beam Steel Roll Forming Machine China Manufacture

• Customization: Available
• After-sales Service: 1 Year
• Type: Rolling Machine
• Model NO.: YX50
• Power Source: Electric
• Feature: High Efficiency
• Certification: ISO9001, CE
• Warranty: 12 Months
• Customized: Customized
• Advantage: Use Widely
• Condition: New
• Name: Sigma Purlin Roll Forming Machine
• Thckness: 4.0mm
• Complete Line Speed: 10m/Min
• Total Power: About 80kw
• Drive System: Gear Box
• Diameter of Shaft: 100mm, 40cr
• Forming Station: About 15stations
• Roller Material: Gcr15, HEC58-62
• Machine Structure: Wire Electrode Cutting
• Servo Track Power: 4.4kw
• Transport Package: No Packing
• Specification: CE SGS
• Trademark: SAIBO
• Origin: Jiangsu, China
• HS Code: 84552210
• Production Capacity: 300 Units/Year

Product Description

Galvanized steel Sigma Purlin Roll Forming Machine 

Product Description

1.Profile drawing:

No	Specification of the material
1	Suitable Material	Galvanized steel, 345Mpa
2	Width of the raw material	About 157mm
3	Thickness	4.0mm

2. Machine Detailed Parameters:

1	Machine structure	Wire-electrode cutting
2	Total power	About 80KW
3	Roller stations	About 15 stations + one station of torque head
4	Complete line speed	0- 10m/min
5	Drive system	By gear box with Coupling, model:MTTZ180
6	Diameter of shaft	¢100mm, 40CR
7	Voltage	415V 50Hz 3phases (Customized)

3. Sample photo for reference:


4. The Chart of Process Flow for reference

3T hydraulic un-coiler- Flatten-Servo feeding& punching-Roll Forming- Rectify-Track Cutting& punching-Out table

5. Specification of Components

No		Technical Specification & Remark
1	3T hydraulic un-coiler	Steel coil width: 550 mm Internal diameter of coil: variable, from 470mm to 520 mm Out diameter:1300mm Coil weight: 3000 Main power: 4KW Hydraulic power:3KW Speed controlled by frequency converter Quantity: 1
2	Leveling	7 roller for leveling , up 3 rollers, down 4 rollers Leveling roller: 40CR, quenching, shaft diameter : 76mm Feeding roller: 40CR, quenching, shaft diameter : 95mm Power: 5.5KW
3	Servo feeding& punching machine	Servo feeding system This system adopt servo feeding to make high speed and precision Servo power: 3KW (Brand: YASKAWA) Punching system Base on customer provide punching drawing, this machine need adopt 1 unit hole punching and words punching The punches and dollies will be CR12MOV, quenching Hydraulic power: 7.5kw
4	Feeding of forming	Guide sheet to forming section Three line rollers. Two hand wheel adjust size in same time
5	Main Roll Forming Machine	Stand design by wire-electrode cutting Roller material: CR12 surface quenching, HRC58-62 degree, finish turning. Shaft diameter: ¢100mm , material: 40Cr with tempering and hardness To avoid accidents, the driven parts will be covered with the protective cover, height: 1.5m Main power: 45KW
6	Machine structure:	Main frame by whole beam welding Machine structure: Wire-electrode cutting By gear box drive with coupling
7	Hydraulic cutting system	Adopt the hydraulic track cutting Cutting after forming: Cut the sheet after roll forming to required length Material of blade: CR12MOV, quenching Cutting power by hydraulic, 7.5KW Servo power: 3KW Working pressure: 25Mpa Solenoid valve: 1 group Length measuring: Automatic encoder length measuring Tolerance of length: +/- 1.5mm for each piece end product
8	Out table	Jointed by steel tube Quantity: 1 unit
9	Hydraulic System	Hydraulic power: 7.5kw with strange tank Hydraulic oil: 46# hydraulic oil Quantity:2 units( cutting and punching separately)
10	Computer Control Cabinet	Program need with hole and without hole two function Programmable setting of profile length and quantity Operating system language: English and Chinese Voltage, Frequency, Phase: 415 V, 50 Hz, 3Phase Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved Length inaccuracy can be amended easily. Control panel: Button-type switch and touch screen
11	Spare Parts	Bearing: 2 pieces. Limit switch: 2 pieces Relay: 2 pieces. Oil tube: 1 piece O ring will be provide Screws and nuts: some. Tools: spanner, hex spanner and adjustable wrench and other correlative adjust machine tools

 

Warranty

5. warranty

warranty: 1 year warranty from date of shipment
guarantee: 
1: guaranteed against malfunctions due to manufacturing defects for 1 year after date of shipment. repairs will be made free of charge. 
2: repairs will not be performed free of change even during the guarantee period in the follow circumstances
- damage occurs due to a natural disaster
- malfunction occurs due to user error
- malfunction occurs due to modifications
- malfunction occurs due to further movement or shipment after installation
3: air ticket, transportation cost, hotel, meals and 80$ per day shall be for purchaser's account if manufacturer's engineer has to be send to purchaser's factory to maintain the machine during the guarantee period. 
 

After Sales Service

6.Servies

Saibo's Online Service.

Saibo Machinery Services Online gives you fast and easy online access to your Installed Base to order your SAIBO original spare parts and explore the Options & Upgrades relevant for your line.
It is a user-friendly interface, available 24/7, in 9 languages, and is your one-stop online shopping. Designed to make your life easier in your day to day business, it will help you to improve your line and maintain its performance. 
SAIBO Services Online helps you:

1 - Machine running video
2 - Watch our factory online
3 - Supply a running line in your country, you can see the machine running directly.

Packaging & Shipping

7.Packing & Delivery

Packing	1.Machine is nude loaded in the container .
	2.The electric controlling box is packed by protect film .
	3. All the spare parts are put in the wooden box .
Delivery	1. Sea shipping .
	2. Air shipping for sampling .
	3. Train shipping for landlocked countries serviced by CRExpress Europeblock train ferry .

Company Profile

About Saibo

40 years history in Metal roll forming machine industry
30 years experienced engineers
Focus on machine quality and automatic with reasonable price
Experienced technician can be sent to install machines abroad
200+ sets of machines exported each year
24 hours on line service

Zhangjiagang City Saibo Science & Technology Co.,Ltd. is a professional manufacturer specializing in the developing and exporting of different kind of high speed roll forming machine, Main use of our roll forming machine is for Solar Structures, PEB project and also for Cable tray, Guard Rail, Roofing Sheets, Floor Decking and all of different kind purlin/channel which make from GI/PPGI/PPGL/Aluminium/Aluminium alloy/SS . Our company, which is located in zhangjiagang city,Jiangsu province, near Shanghai City with superior geographic position and convenient transportation.

Zhangjiagang Saibo Science & Technology Co., Ltd engaged in the steel structure industry in 30 years and devoted to developing some steel structure machines with a professional technology and reasonable price, we supply the best machines for our new and regular customers . All of our technology team and marketing person all more than 10 years working.In particular, we are a leading exporter in the field of steel structure construction, and can provide professional service, high quality ,through design, and installation. Our goal is" future by heartiness, faith leads to the world"

Warmly welcome to visit our factory and we are looking forward to cooperating with you for mutual benefits.

FAQ

FAQ

Q1 : How to find Saibo?

1. Search Made-in-China find Saibo, suppliers and manufactrue and not traders
2. Visit exhibition in different countries
3. Send Saibo an request and tell your basic inquiry
4. Saibo sales manager will reply you in short time and add instant chatting tool 
Q2 : You are welcome to our factory at any time .

1. If we can fullfill your request and you interested in our products, you may pay a visit to Saibo site
2. The meaning of visiting supplier, because seeing is believing, Saibo with own manufacture and developed& research team, we can send you engineers and make sure your after sales service.
Q3 : How to guarantee your funds to be safe and delivery to be on time ?

1. By letter of credit, you can lock the delivery time easily.
2. After the factory visit, You can ensure the facticity of our bank account. 
Q4 : See Saibo how to ensure the quality !

1. In order to ensure the accuracy of each part, we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.
2. Each component before assembly needs strictly control by inspecting personnel.
3. Each assembly is in charged by a master who has working experience for more than 5 years
4. After all the equipment are completed, we will connect all the machines and run the full production line for at least 12 hours to ensure the stable running in customers' factory
Q5 : The after-sale service of Saibo !

1. After finish the production, we will debug the production line, take photos, videos and send them to customers via mail or instant tools
2. After the commissioning, we will package the equipment by standard export package for shipment.
3. According to the customer's request, we can arrange our engineers to customers' factory to do the installation and training.
4. Engineers, sales managers and after-sales service manager will form a after-sales team, online and off line, to follow the customers' project.