Full Automatic Hr/Cr/Gl Slitting Line with Recoiler and Separator Device

• Customization: Available
• After-sales Service: Lifetime
• Type: Shearing Machine
• Model NO.: HR/CR/Gl Slitting Line
• Power Source: Electric
• Feature: Automation
• Certification: ISO9001, CE
• Warranty: 12 Months
• Customized: Customized
• Advantage: Use Widely
• Condition: New
• Name: Slitting& Cut to Length Line
• Steel Thickness: 3.0-6.0mm
• Steel Width: 800-1650mm
• Line Speed: 0-120m/Min
• Coil ID: 508mm
• Coil Od: 2200mm
• Number of Slitting: at 3.0mm Max 15strips; at 1.0mm Max 22strips
• Min.Strip Width: 22mm
• Slitting Speed: 0-200m/Min
• Total Power: 465kw
• Transport Package: Sea Packing
• Trademark: SAIBO
• Origin: China
• HS Code: 84552210
• Production Capacity: 20set/Year

Product Description

Product Description

Raw material:

Sr.	Item	Parameters
1	Raw material	GP/GI/PPGI steel coils Steel grade: CQ/DQ/EDDQ/HSLA/IF
2	Coil thickness	0.2-3.6mm
3	Coil width	800-1650mm
4	Coil OD	≤Φ2200mm
5	Coil ID	Φ508mm ,Φ610mm
6	Max coil weight	≤36T   Average 18T
7	Mechanic properties	Tensile strength:σb 270-700N/mm^2
		Yield strength:σb≤450N/mm^2

 Finished strips:

Sr.	Item	Parameters
1	Coil ID	Φ508mm
2	Coil OD	≤Φ2200mm
3	Coil weight	Max:36T
4	Number of slitting	At 3.0mm max 15strips; at 1.0mm max 22strips
5	Min.strip width	22mm
6	Edge scrap width	2-8mm
7	Slit strips widths tolerance	Generally <=0.10mm; Slit width<300mm, thickness <1.2mm, slit width tolerance<=0.05mm
8	Slit strips camber	<=0.5mm/m for strip of wider than 300mm, <=1.0mm/m for strip of <300mm. The edge strips within 100mm of mother coil edge are not in the restriction.
9	Slit strips burrs	<=0.05mm, or say, no more than 5% of over 1mm thickness strip slitting at stable speed under conditions of sharp knives and proper knife gaps.
10	Recoiling staggering	<=±0.5mm (at stable speed, speed change not so fast)
11	Recoiling turriform (Telescopicity)	<=±2.0mm (at max coiling diameter, not consider the first 5 layers coiling
12	Strips surface	Not any extra defects from the slitting process.

 

Product Parameters

Machine Parameters:

Sr.	Item	Parameters
1	Slitting speed	0-200m/min (stepless speed adjusting) 0-200m/min()
2	Threading speed	0-15m/min
3	Power source	415V/50Hz/3Ph
4	Total power	465KW
5	Drive motors	Uncoiler:AC37KW 2+5 Preleveler:AC75KW Slitter:AC132KW Recoiler:AC160KW Hydraulic station:AC11KW+AC3.7KW
6	Motor control	VVVF control
7	Slitting modes	Active/Pull Slitting
8	Recoiling type	From top
9	Operation persons	1technician, 2-3 workers
10	Standard height of centerline	1000mm
11	Land area	L 29m× W13m
12	Feeding direction	Customized
13	Machine color	Customized
14	Environment temperature	0ºC-40ºC
15	Compressed air pressure	0.4-0.6MPa

Description of each Unit

Hydraulic coil-loading car

To send coils from coil stock to uncoiler and load the coil onto uncoiling center.

Cantilever-mandrel Un-coiler

The uncoil mandrel segments are teeth shape, square pyramid expansion, hydraulic rotator to supply hydraulic oil to hydraulic cylinder for expansion.

Double-roller pinch feeder & Five-roller Leveler and Shear

Function: pinch feed steel strip into first pit loop, level the strip to be flat, cut off irregular strip head.

Hole Accumulator

Function: to synchronize the speed of pinch feeding and leveling speed and slitting speed by detecting position of steel strip in loop.

Side Guide

Structure: vertical rollers to restrict the progressing position of strip, while horizontal rollers to press strip.

Disc Slitter Machine(double heads)

Disc cutters circle slitting spindles tight, and the spindle is installed on support stand.

 Scrap reeling

Function: to wind up and collect edge scraps of slitting.

 

Pit Loop 2

Structure: hole with cement walls, two pieces of turnover plate to more or less cover the hole, so as to accumulate some strip in the hole.

Pre-separator and tensioner

It is composed of twice pre separating, press roller, tensioner, pinch rollers, shear, deflector roller, base, etc.

Re-coiler and separator

Hydraulic expansion mandrel: gripper clamps strips heads, hydraulic cylinder pull the wedge sliders around main shaft to move and thus outer segments expand.

Hydraulic system, Pneumatic system

Hydraulic system is composed of hydraulic station and hydraulic accessories like valves.

Electric Control System

Automatic running of the whole line is by Siemens PLC control.

 

 

Warranty

Warranty

warranty: 1 year warranty from date of shipment
guarantee: 
1: guaranteed against malfunctions due to manufacturing defects for 1 year after date of shipment. repairs will be made free of charge. 
2: repairs will not be performed free of change even during the guarantee period in the follow circumstances
- damage occurs due to a natural disaster
- malfunction occurs due to user error
- malfunction occurs due to modifications
- malfunction occurs due to further movement or shipment after installation
3: air ticket, transportation cost, hotel, meals and 80$ per day shall be for purchaser's account if manufacturer's engineer has to be send to purchaser's factory to maintain the machine during the guarantee period. 
 

After Sales Service

Servies

Saibo's Online Service.

Saibo Machinery Services Online gives you fast and easy online access to your Installed Base to order your SAIBO original spare parts and explore the Options & Upgrades relevant for your line.
It is a user-friendly interface, available 24/7, in 9 languages, and is your one-stop online shopping. Designed to make your life easier in your day to day business, it will help you to improve your line and maintain its performance. 
SAIBO Services Online helps you:

1 - Machine running video
2 - Watch our factory online
3 - Supply a running line in your country, you can see the machine running directly.

Packaging & Shipping

7.Packing & Delivery

Packing	1.Machine is nude loaded in the container .
	2.The electric controlling box is packed by protect film .
	3. All the spare parts are put in the wooden box .
Delivery	1. Sea shipping .
	2. Air shipping for sampling .
	3. Train shipping for landlocked countries serviced by CRExpress Europeblock train ferry .

Company Profile

About Saibo

40 years history in Metal roll forming machine industry
30 years experienced engineers
Focus on machine quality and automatic with reasonable price
Experienced technician can be sent to install machines abroad
200+ sets of machines exported each year
24 hours on line service

Zhangjiagang City Saibo Science & Technology Co.,Ltd. is a professional manufacturer specializing in the developing and exporting of different kind of high speed roll forming machine, Main use of our roll forming machine is for Solar Structures, PEB project and also for Cable tray, Guard Rail, Roofing Sheets, Floor Decking and all of different kind purlin/channel which make from GI/PPGI/PPGL/Aluminium/Aluminium alloy/SS . Our company, which is located in zhangjiagang city,Jiangsu province, near Shanghai City with superior geographic position and convenient transportation.

Zhangjiagang Saibo Science & Technology Co., Ltd engaged in the steel structure industry in 30 years and devoted to developing some steel structure machines with a professional technology and reasonable price, we supply the best machines for our new and regular customers . All of our technology team and marketing person all more than 10 years working.In particular, we are a leading exporter in the field of steel structure construction, and can provide professional service, high quality ,through design, and installation. Our goal is" future by heartiness, faith leads to the world"

Warmly welcome to visit our factory and we are looking forward to cooperating with you for mutual benefits.

FAQ

FAQ

Q1 : How to find Saibo?

1. Search Made-in-China find Saibo, suppliers and manufactrue and not traders
2. Visit exhibition in different countries
3. Send Saibo an request and tell your basic inquiry
4. Saibo sales manager will reply you in short time and add instant chatting tool 
Q2 : You are welcome to our factory at any time .

1. If we can fullfill your request and you interested in our products, you may pay a visit to Saibo site
2. The meaning of visiting supplier, because seeing is believing, Saibo with own manufacture and developed& research team, we can send you engineers and make sure your after sales service.
Q3 : How to guarantee your funds to be safe and delivery to be on time ?

1. By letter of credit, you can lock the delivery time easily.
2. After the factory visit, You can ensure the facticity of our bank account. 
Q4 : See Saibo how to ensure the quality !

1. In order to ensure the accuracy of each part, we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.
2. Each component before assembly needs strictly control by inspecting personnel.
3. Each assembly is in charged by a master who has working experience for more than 5 years
4. After all the equipment are completed, we will connect all the machines and run the full production line for at least 12 hours to ensure the stable running in customers' factory
Q5 : The after-sale service of Saibo !

1. After finish the production, we will debug the production line, take photos, videos and send them to customers via mail or instant tools
2. After the commissioning, we will package the equipment by standard export package for shipment.
3. According to the customer's request, we can arrange our engineers to customers' factory to do the installation and training.
4. Engineers, sales managers and after-sales service manager will form a after-sales team, online and off line, to follow the customers' project.