Product Description
This aluminum coil slitting line is a specialized shearing equipment which goes through the procedures of uncoiling, slitting and recoiling to process the wide aluminum coil into the required narrow aluminum coil.
Equipment Features
- Main action of the equipment are hydraulic driven and auto-controlled which reduces human labor and working intensity.
- Protection to the panel is taken into consideration throughout the design and manufacture of this production line.
- Uncoiler, slitter and recoiler rack: heavy box rack to guarantee equipment strength.
- All welding components in the production line are tempered in large furnace to eliminate welding internal stress. So they will not deform from the release of residual internal stress which may influence the stability of equipment accuracy.
- Large components are one-time processed by large lathe or CNC, which ensures the overall accuracy.
- Select international standard spare parts, international well-known brands, convenient for buyers to purchase locally.
- PLC control the whole line centrally, Full-digital DC variable frequency controller is adopted.
- Automatic measurement of slitting length.
- Automatic control of slitting speed.
- Emergency stop and alarm; lighting device is equipped in key positions.
- The whole line is equipped with strip end automatic detection, automatically reduce speed to process strip end.
- The electrical automation system has overload protection, open circuit protection, emergency stop function and other safety protection measures.
Flow Chart Of The Slitting Line
Loader → decoiler → shovel head guiding device →pinch roller device→working table → guider→ shear for Coil head device → looping 1 →side guiding device→ slitting machine →scrape rewinder→looping 2# →hydraulic separator →recoiler→unloader
Product Parameters
Description of each Unit
Hydraulic coil-loading car
To send coils from coil stock to uncoiler and load the coil onto uncoiling center.
Cantilever-mandrel Un-coiler
The uncoil mandrel segments are teeth shape, square pyramid expansion, hydraulic rotator to supply hydraulic oil to hydraulic cylinder for expansion.
Double-roller pinch feeder & Five-roller Leveler and Shear
Function: pinch feed steel strip into first pit loop, level the strip to be flat, cut off irreguar strip head.
Hole Accumulator
Function: to synchronize the speed of pinch feeding and leveling speed and slitting speed by detecting position of steel strip in loop.
Side Guide
Structure: vertical rollers to restrict the progressing position of strip, while horizontal rollers to press strip.
Disc Slitter Machine(double heads)
Disc cutters circle slitting spindles tight, and the spindle is installed on support stand.
Scrap reeling
Function: to wind up and collect edge scraps of slitting.
Pit Loop 2
Structure: hole with cement walls, two pieces of turnover plate to more or less cover the hole, so as to accumulate some strip in the hole.
Pre-separator and tensioner
It is composed of twice pre separating, press roller, tensioner, pinch rollers, shear, deflector roller, base, etc.
Re-coiler and separator
Hydraulic expansion mandrel: gripper clamps strips heads, hydraulic cylinder pull the wedge sliders around main shaft to move and thus outer segments expand.
Hydraulic system, Pneumatic system
Hydraulic system is composed of hydraulic station and hydraulic accessories like valves.
Electric Control System
Automatic running of the whole line is by Siemens PLC control.
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Warranty
Warranty
warranty: 1 year warranty from date of shipment
guarantee:
1: guaranteed against malfunctions due to manufacturing defects for 1 year after date of shipment. repairs will be made free of charge.
2: repairs will not be performed free of change even during the guarantee period in the follow circumstances
- damage occurs due to a natural disaster
- malfunction occurs due to user error
- malfunction occurs due to modifications
- malfunction occurs due to further movement or shipment after installation
3: air ticket, transportation cost, hotel, meals and 80$ per day shall be for purchaser's account if manufacturer's engineer has to be send to purchaser's factory to maintain the machine during the guarantee period.
After Sales Service
Servies
Saibo's Online Service.
Saibo Machinery Services Online gives you fast and easy online access to your Installed Base to order your SAIBO original spare parts and explore the Options & Upgrades relevant for your line.
It is a user-friendly interface, available 24/7, in 9 languages, and is your one-stop online shopping. Designed to make your life easier in your day to day business, it will help you to improve your line and maintain its performance.
SAIBO Services Online helps you:
1 - Machine running video
2 - Watch our factory online
3 - Supply a running line in your country, you can see the machine running directly.
Packaging & Shipping
7.Packing & Delivery
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1.Machine is nude loaded in the container .
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2.The electric controlling box is packed by protect film .
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3. All the spare parts are put in the wooden box .
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1. Sea shipping .
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2. Air shipping for sampling .
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3. Train shipping for landlocked countries serviced by CRExpress Europeblock train ferry .
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Company Profile
About Saibo
40 years history in Metal roll forming machine industry
30 years experienced engineers
Focus on machine quality and automatic with reasonable price
Experienced technician can be sent to install machines abroad
200+ sets of machines exported each year
24 hours on line service
Zhangjiagang City Saibo Science & Technology Co.,Ltd. is a professional manufacturer specializing in the developing and exporting of different kind of high speed roll forming machine, Main use of our roll forming machine is for Solar Structures, PEB project and also for Cable tray, Guard Rail, Roofing Sheets, Floor Decking and all of different kind purlin/channel which make from GI/PPGI/PPGL/Aluminium/Aluminium alloy/SS . Our company, which is located in zhangjiagang city,Jiangsu province, near Shanghai City with superior geographic position and convenient transportation.
Zhangjiagang Saibo Science & Technology Co., Ltd engaged in the steel structure industry in 30 years and devoted to developing some steel structure machines with a professional technology and reasonable price, we supply the best machines for our new and regular customers . All of our technology team and marketing person all more than 10 years working.In particular, we are a leading exporter in the field of steel structure construction, and can provide professional service, high quality ,through design, and installation. Our goal is" future by heartiness, faith leads to the world"
Warmly welcome to visit our factory and we are looking forward to cooperating with you for mutual benefits.
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Q1 : How to find Saibo?
1. Search Made-in-China find Saibo, suppliers and manufactrue and not traders
2. Visit exhibition in different countries
3. Send Saibo an request and tell your basic inquiry
4. Saibo sales manager will reply you in short time and add instant chatting tool
Q2 : You are welcome to our factory at any time .
1. If we can fullfill your request and you interested in our products, you may pay a visit to Saibo site
2. The meaning of visiting supplier, because seeing is believing, Saibo with own manufacture and developed& research team, we can send you engineers and make sure your after sales service.
Q3 : How to guarantee your funds to be safe and delivery to be on time ?
1. By letter of credit, you can lock the delivery time easily.
2. After the factory visit, You can ensure the facticity of our bank account.
Q4 : See Saibo how to ensure the quality !
1. In order to ensure the accuracy of each part, we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.
2. Each component before assembly needs strictly control by inspecting personnel.
3. Each assembly is in charged by a master who has working experience for more than 5 years
4. After all the equipment are completed, we will connect all the machines and run the full production line for at least 12 hours to ensure the stable running in customers' factory
Q5 : The after-sale service of Saibo !
1. After finish the production, we will debug the production line, take photos, videos and send them to customers via mail or instant tools
2. After the commissioning, we will package the equipment by standard export package for shipment.
3. According to the customer's request, we can arrange our engineers to customers' factory to do the installation and training.
4. Engineers, sales managers and after-sales service manager will form a after-sales team, online and off line, to follow the customers' project.
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