Cassette Type Railway Roll Forming Machine Produce Stainless Steel

• After-sales Service: 1 Year
• Warranty: 1 Year
• Tile Type: Ss
• Certification: CE
• Condition: New
• Customized: Customized
• Model NO.: Railway
• Usage: Roof, Wall
• Transmission Method: Electric
• Name: Crf for Roof Construction for Indian Railway
• Thickness: 1.2-1.7mm
• Machine Structure: Wire Electrode Cutting Structure
• Full Line Power: About 120kw
• Forming Speed: 0-15m/Min
• Forming Station: About 15-37 Stations
• Drive: by Gear Box of Each Station
• Full Line Weight: About 80-90tons
• Roller Material: Gcr15
• Punching Die and Cutting Die: D2
• Transport Package: Sea Packing
• Specification: CE SGS
• Trademark: SAIBO
• Origin: Suzhou, China
• HS Code: 84552210
• Production Capacity: 300sets/Year

Product Description

    

Product Description

With public transportation facilities assuming greater significance by the day, the requirement of the Railways for railway coaches is also growing exponentially. And, being the mainstay of large-scale goods transportation, so is the need for railway wagons. Saibo Science & Technology provide profiles for railway wagons and coaches machine/fabrication of side walls and roofing assembles for LHB coaches/encoder frame components for coaches and wagons and so on.
Saibo Science & Technology Railway roll forming machine adopts cassette design, according to customer request, one machine has three cassette units, can produce about 22 kinds of profiles. The rolling material is SS 301, 304, and the thickness range is from 1.25mm to 1.7mm. The forming part is about 7 stations for a quick change, and the replace the cassette units about 1 hour.

1. Profile drawing:

No	Specification of the material
1	Suitable Material	SS 304,301
2	Width of the raw material	According to final profile
3	Thickness	1.25-1.7mm

  
2. Layout of machine

Product Parameters

3. Specification of Components

No		Technical Specification & Remark
1	Roll forming pedestal	This frame include: feeding, leveler, pre-cutting basic frame, motor drive, gear box system, cutting device Feeding is adjustable, have two guide rollers in two side, feeding with the roller Leveler shaft 110mm, 40Cr material, 7 rollers for leveler and two station for feeding. Drive power by main forming section. Drive by gear box. Adjust by screw, manual. Basic frame: adopt steel plate welding structure Roll former has leveling bolts in the base
2	Main Roll Forming Machine	In feeding stations, the side, down and up need have rollers roll station: base on final design, about 7 stations as one unit Roll thickness: 1.25-1.7mm,max. Not more than 2mm Material: stainless steel, 301 and 304 as mentioned. Roller material: Gcr15, 58-62,HRC hardness and chrome plated surface Roller stations: cassette 1: 35 stations                 cassette 2: 28 stations                 cassette 3: 26 stations        7.Shaft diameter: cassette 1: ¢130mm material: 40Cr with thermal refining                 cassette 2: ¢130mm material: 40Cr with thermal refining                 cassette 3: ¢130mm  40Cr with thermal refining             8.Motor power: 45kw X2, total 90kw.     9.Transmission: Gear box driving system for each station, include feeding and leveler       10.After cutting the sheet will come to guide roller in two stations then go to roll forming, guide roller table about 5 meters      11.Post cutting: one set of cutting system, 14 sets of cutting blade to change the different profiles.       12.Adopt non-stop track cutting system, when cutting the main machine is not stop.        13.Servo motor: 4.4kw Yaskawa        14Cutter material: Cr12mov HRC58-62 degree
3	Machine structure	1. Main frame by H beam welding      2.Machine structure: wire electrode cutting
4	Auto stacker	Run out motor power: 3KW Max speed: 20m/min Max stacking length : 11.5m.max can take 14000mm sheet Surface of the table with rubber The side move out width: 2.5m Max stacking thickness: 300mm Max stacking weight: about 4 tons Quantity: 1

 

Warranty

4. Warranty

• Warranty: 1 year warranty from date of shipment
• Guarantee:

1: Guaranteed against malfunctions due to manufacturing defects for 1 year after date of shipment. Repairs will be made free of charge.
2: Repairs will not be performed free of change even during the guarantee period in the follow circumstances
-  Damage occurs due to a natural disaster
-  Malfunction occurs due to user error
-  Malfunction occurs due to modifications
-  Malfunction occurs due to further movement or shipment after installation
3:Air ticket, transportation cost, hotel, meals and 100$ per day shall be for purchaser's account if manufacturer's engineer has to be send to purchaser's factory to maintain the machine during the guarantee period.
 

After Sales Service

Servies

Saibo's Online Service.

Saibo Machinery Services Online gives you fast and easy online access to your Installed Base to order your SAIBO original spare parts and explore the Options & Upgrades relevant for your line.
It is a user-friendly interface, available 24/7, in 9 languages, and is your one-stop online shopping. Designed to make your life easier in your day to day business, it will help you to improve your line and maintain its performance. 
SAIBO Services Online helps you:

1 - Machine running video
2 - Watch our factory online
3 - Supply a running line in your country, you can see the machine running directly.
Since we built your line, we have a comprehensive understanding of its design, and our engineering experts can analyze equipment and processes to determine how to strengthen performance. As new technologies and solutions are introduced to the market, we ensure that your production benefits accordingly, so you can stay on target in a changing, competitive marketplace.
Options & Upgrades helps you:

1 - Boost product quality
2 - Increase efficiency
3 - Reduce Total Cost of Ownership
4 - Future-proof your productivity
5 - Browse our online catalog 
Packing & Delivery

Packing & Delivery
Packing	1. We wrap the machine with film, then covered with one wooden case.
	2. Wooden  case and pallets will be used subject to different models and shipping methods.
	3. Customized package solutions offered as per customer requirements.
Delivery	1. Sea shipping.
	2. Air shipping for sampling.
	3. Train shipping for landlocked countries serviced by CRExpress Europeblock train ferry.

About Saibo

Saibo Science & Technology - 30 Years Experience Manufacturer in Developing and Exporting.

Zhangjiagang City Saibo Science & Technology Co., Ltd. is a professional manufacturer specializing in the developing and exporting of different kind of high speed roll forming machine, Main use of our roll forming machine is for Solar Structures, PEB project and also for Cable tray, Guard Rail, Roofing Sheets, Floor Decking and all of the different kind purlin/channel which makes from GI/PPGI/PPGL/Aluminium/Aluminium alloy/SS . Our company, which is located in Zhangjiagang city, Jiangsu province, near Shanghai City with superior geographic position and convenient transportation.We engaged in the steel structure industry in 30 years and devoted to developing some steel structure machines with professional technology and reasonable price, we supply the best machines for our new and regular customers. All of our technology team and marketing person all more than 10 years working. In particular, we are a leading exporter in the field of steel structure construction and can provide professional service, high quality,  through design, and installation. Our goal is" future by heartiness, faith leads to the world".