High-Precision Track Shear Cut-to-Length Line with High Speed Moving Shearer

• After-sales Service: Lifetime
• Type: Shearing Machine
• Forging Forming Method: Mold Forging
• Power Source: Electric
• Feature: Automation
• Certification: ISO9001, CE
• Model NO.: Cut-to-length Line
• Warranty: 12 Months
• Customized: Customized
• Advantage: Use Widely
• Condition: New
• Name: Cut to Length Line
• Steel Thickness: 1.0-5.0mm
• Steel Width: 600-1600mm
• Line Speed: 60m/Min, Stop Shear
• Coil ID: 508mm/610mm
• Coil Od: 2000mm
• Number of Slitting: About 7PCS/Min for 6000mm Sheet
• Total Power: 190kw
• Transport Package: Sea Packing
• Trademark: SAIBO
• Origin: China
• HS Code: 84552210
• Production Capacity: 20set/Year

Product Description

 

Product Description

High-precision Track Shear Cut To Length Line

The High-precision Track Shear Cut To Length Line is used for continuous shearing of steel plates to lengths as required. It consists of three parts: mobile frame part, machine base, motor, crankshaft and servo transmission part. Mobile frame part is composed of movable lower knife seat, fixed upper knife seat, upper and lower cutting blades and guiding mechanism. The moving frame part is driven by a servo motor through a special low-backlash reducer, which drives the frame through gears and racks, and the frame slides reciprocally on the linear guide rail. The electric control system and servo motor control and execute the set cutting data.
 

Flow Chart Of The Cut To Length Line

The cutting power source of this machine is the motor driving the flywheel, and the upper knife rest is driven by the pneumatic clutch to cut the sheet. When working, the manual control system inputs and sets the fixed length of the steel plate, and manually controls the shearing steel head at the starting position of the moving shear and completes the system reset at the same time. Start the plate shearing machine and start the whole line of equipment. The computer of this machine automatically collects signals such as the running speed of the steel plate and the running length from the starting point position, and automatically completes the starting, tracking and other speed running shears, moving the rack back and other actions and automatically enters the next cycle. The tail pinch roller is arranged at the entrance of the machine frame, and the tail pinch roller is pressed down by a cylinder and driven by a hydraulic motor. When the board tail leaves the leveler, the board tail pinch roller is pressed down, and the motor drives the board tail to output backward.

Product Parameters

Description of each Unit

Hydraulic coil-loading car

To send coils from coil stock to uncoiler and load the coil onto uncoiling center.

Cantilever-mandrel Un-coiler

The uncoil mandrel segments are teeth shape, square pyramid expansion, hydraulic rotator to supply hydraulic oil to hydraulic cylinder for expansion.

Double-roller pinch feeder & Five-roller Leveler and Shear

Function: pinch feed steel strip into first pit loop, level the strip to be flat, cut off irregular strip head.

Hole Accumulator

Function: to synchronize the speed of pinch feeding and leveling speed and slitting speed by detecting position of steel strip in loop.

Side Guide

To adjust one side of vertical rollers by double lead screws with adjusting range: 400-1300mm

Servo length-fixer

Adopt two-roll anti-retreating, five-roll leveling, two-roll fixed rule structure type.

High speed moving shearer:

The machine is used for continuous shear according to the requirements of the length of steel plate equipment.

Conveyor belt

Mechanically driven, convey sheets to piling up bracket.

Pneumatic sheet piling-up bracket

It is composed of stand, adjusting device, piling-up device, discharging device and position-controlling device.

Hydraulic Up-down sheet arraying platform

Structure of lifting table: lifting table body, hydraulic cylinder, sheets discharging railway.

Hydraulic system, Pneumatic system

Hydraulic system is composed of hydraulic station and hydraulic accessories like valves.

Electric Control System

Automatic running of the whole line is by Siemens PLC control.

 

 

Warranty

Warranty

warranty: 1 year warranty from date of shipment
guarantee: 
1: guaranteed against malfunctions due to manufacturing defects for 1 year after date of shipment. repairs will be made free of charge. 
2: repairs will not be performed free of change even during the guarantee period in the follow circumstances
- damage occurs due to a natural disaster
- malfunction occurs due to user error
- malfunction occurs due to modifications
- malfunction occurs due to further movement or shipment after installation
3: air ticket, transportation cost, hotel, meals and 80$ per day shall be for purchaser's account if manufacturer's engineer has to be send to purchaser's factory to maintain the machine during the guarantee period. 
 

After Sales Service

Servies

Saibo's Online Service.

Saibo Machinery Services Online gives you fast and easy online access to your Installed Base to order your SAIBO original spare parts and explore the Options & Upgrades relevant for your line.
It is a user-friendly interface, available 24/7, in 9 languages, and is your one-stop online shopping. Designed to make your life easier in your day to day business, it will help you to improve your line and maintain its performance. 
SAIBO Services Online helps you:

1 - Machine running video
2 - Watch our factory online
3 - Supply a running line in your country, you can see the machine running directly.

Packaging & Shipping

7.Packing & Delivery

Packing	1.Machine is nude loaded in the container .
	2.The electric controlling box is packed by protect film .
	3. All the spare parts are put in the wooden box .
Delivery	1. Sea shipping .
	2. Air shipping for sampling .
	3. Train shipping for landlocked countries serviced by CRExpress Europeblock train ferry .

Company Profile

About Saibo

40 years history in Metal roll forming machine industry
30 years experienced engineers
Focus on machine quality and automatic with reasonable price
Experienced technician can be sent to install machines abroad
200+ sets of machines exported each year
24 hours on line service

Zhangjiagang City Saibo Science & Technology Co.,Ltd. is a professional manufacturer specializing in the developing and exporting of different kind of high speed roll forming machine, Main use of our roll forming machine is for Solar Structures, PEB project and also for Cable tray, Guard Rail, Roofing Sheets, Floor Decking and all of different kind purlin/channel which make from GI/PPGI/PPGL/Aluminium/Aluminium alloy/SS . Our company, which is located in zhangjiagang city,Jiangsu province, near Shanghai City with superior geographic position and convenient transportation.

Zhangjiagang Saibo Science & Technology Co., Ltd engaged in the steel structure industry in 30 years and devoted to developing some steel structure machines with a professional technology and reasonable price, we supply the best machines for our new and regular customers . All of our technology team and marketing person all more than 10 years working.In particular, we are a leading exporter in the field of steel structure construction, and can provide professional service, high quality ,through design, and installation. Our goal is" future by heartiness, faith leads to the world"

Warmly welcome to visit our factory and we are looking forward to cooperating with you for mutual benefits.

FAQ

FAQ

Q1 : How to find Saibo?

1. Search Made-in-China find Saibo, suppliers and manufactrue and not traders
2. Visit exhibition in different countries
3. Send Saibo an request and tell your basic inquiry
4. Saibo sales manager will reply you in short time and add instant chatting tool 
Q2 : You are welcome to our factory at any time .

1. If we can fullfill your request and you interested in our products, you may pay a visit to Saibo site
2. The meaning of visiting supplier, because seeing is believing, Saibo with own manufacture and developed& research team, we can send you engineers and make sure your after sales service.
Q3 : How to guarantee your funds to be safe and delivery to be on time ?

1. By letter of credit, you can lock the delivery time easily.
2. After the factory visit, You can ensure the facticity of our bank account. 
Q4 : See Saibo how to ensure the quality !

1. In order to ensure the accuracy of each part, we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.
2. Each component before assembly needs strictly control by inspecting personnel.
3. Each assembly is in charged by a master who has working experience for more than 5 years
4. After all the equipment are completed, we will connect all the machines and run the full production line for at least 12 hours to ensure the stable running in customers' factory
Q5 : The after-sale service of Saibo !

1. After finish the production, we will debug the production line, take photos, videos and send them to customers via mail or instant tools
2. After the commissioning, we will package the equipment by standard export package for shipment.
3. According to the customer's request, we can arrange our engineers to customers' factory to do the installation and training.
4. Engineers, sales managers and after-sales service manager will form a after-sales team, online and off line, to follow the customers' project.